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PMMA/PC Co-extrusion
Custom Optical LED Lens Profile solutions
Hassas Işın Kontrolü, Yüksek Verimlilik & Görüş Alanını Azaltan Lineer Optikler. (Doğrudan Üretici | İç Aletleme & Hızlı Numune Alma)
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Custom Optical Extrusion Process & Engineering Evaluation
Custom optical extrusion doesn’t usually start with a finalized lighting design. Whether you have a rough concept sketch, a 2D/3D CAD draft or an existing fixture profile to start from. Our technical staff can evaluate your design for structural and extrusion feasibility, and provide realistic suggestions for improvement to help you move your project forward reliably.
CAD & Requirement Files
Share your 2D/3D CAD drawings (.STEP,.DWG,.DXF, .PDF) or target optical specifications (beam angle, profile size, LED PCB width)
Feasibility Check & Quote
Our engineers analyze your details for wall thickness, fit assembly and material flow and provide a detailed tooling price and design optimization feedback in 24 hours.
Rapid Tooling & Sample Trial
Precision mold making followed by sample extrusion trials. We test optical beam shaping and physical tolerances before sending samples to your lab for approval.
Mass Production & Delivery
Upon sample approval, we launch full automated co-extrusion. Profiles are 100% inspected for light clarity, cut to custom lengths, protective-filmed, and export-packaged.
Engineering Specifications & CAD / 3D Models
Designing a new linear light fixture? We provide full 2D DWG cross-sections and 3D STEP assembly models for your mechanical and structural design reference. Select a profile below to request your CAD files.
Optical Beam: Asymmetric 15°
Single-color extruded profile with a custom asymmetric inner optical structure, engineered for wall-washing to accurately illuminate vertical surfaces.
Beam Angle: 45°–70° Medium
Single-extrusion optical grade design for smooth and uniform light distribution across broader areas, avoiding dark patches in ordinary linear applications.
Beam Angle: 20° Ultra-Narrow
Extruded from single color optical grade PMMA/ PC. Designed for high intensity linear focus with exact internal refraction and sharp, clearly defined beam edges.
Dural Asymmetric 15°
Single-color extruded profile, twin wing optics. Delivers evenly symmetric light distribution on both sides for dual-wall illumination.
How We Ensure Optical Clarity & Beam Precision
We keep rigirous manufacturing standards to guaranty precise dimensional tolerances and high optical clarity. Backed by reliable technical execution aligned with your optical and mechanical targets, we deliver:
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LED profile lens for applications
15° Tek Asimetrik Lens Uygulaması
70° LED Profil Lens Uygulaması
15° Çift Asimetrik Lens Uygulaması
alüminyum kanallar için öne çıkan lens difüzörü
Alüminyum ekstrüzyon kanalları için bazı popüler optik lens difüzör profillerimizi burada bulabilirsiniz. Projenize uygun bir profil görürseniz veya belirli boyutlar ve teknik veriler gerektiğinde, lütfen ekibimizle doğrudan iletişime geçin ve detaylı bilgi ve destek alın.
LED Alüminyum Kanallar için tasarım ilhamınız için ürün koleksiyonu sayfamızı kontrol edin
Özel LED Lens Profilleri Hakkında SSS
Özel ve standart LED lens profillerimiz, aletleme süreçleri, malzeme seçimleri ve teknik yetenekler hakkında sıkça sorulan sorulara cevaplar bulun. Ek sorularınız varsa, lütfen bizimle iletişime geçmekten çekinmeyin.
Can you design the optical beam angle for us, or do we need to provide the CAD drawings?
We are a professional extruded LED profile manufacturer, and we only focus on production but not design. Customers need to provide the optical designs as 2D/3D CAD drawings (.STEP, .DWG). Our engineers will analyze your drawings for structural and extrusion feasibility and provide professional recommendations on design and materials.
What materials do you use for optical LED lens profiles, and what is their light transmittance?
Optik kalite poliüretan veya akrilik bileşenler kullanıyoruz. Bu malzemeler genellikle üstün optik netlik, yüksek aydınlatma akısı ve UV yaşlanması veya sararmaya karşı direnç için 'ye kadar ışık geçirgenliği sağlar. Projenizin darbe direnci, alev geciktirici özellikleri ve dış mekan maruziyeti gereksinimlerini dikkate alarak doğru malzeme seçmenize yardımcı oluyoruz.
How do your lens profiles match with aluminum extrusion channels?
Our lens profiles are specially built using precision mechanical edges, which are either snap-fit or slide-in, to fit typical LED aluminum profiles. During the tooling phase we monitor dimensional tolerances and shrinkage rates closely to achieve a smooth, secure and wobble free mechanical fit with your aluminum housings.
Are you capable of co-extrusion of LED lens profiles?
Yes. We specialize in precision co-extrusion, allowing us to combine optical cores with light-blocking wings or mounting edges in a single run. We also offer standard single-color extrusion depending on your project needs.
How do you ensure consistent quality and dimensional tolerance during mass production?
Öncelikle, her üretim için sağlam bir temel oluşturmak adına hassas kalıp yapımı sağlıyoruz. Ekstrüzyon süreci boyunca, her parti duvar kalınlığı, iç geometrisi, yüzey pürüzsüzlüğü ve kesim toleransı açısından titizlikle kontrol ediliyor ve bu da projenizin tamamında uniform aydınlatma ve sorunsuz kurulum garantisi sağlıyor.
Do you have existing standard lens diffusers, or do we need to pay for a new mold?
Well, we have some existing standard lens diffusers that can be used directly to save on tooling costs and lead times. Meanwhile, we also specialize in custom mold development if your project requires a unique profile geometry or specific optical-structural fit.
What is the minimum order quantity and lead time for a custom LED lens profile?
The minimum order quantity depends on your specific design, usually starting at 500 meters per run. Tooling and sampling typically take 12 to 15 days, while mass production takes another 7 to 10 days upon sample approval.
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No. 5 Changxing Caddesi Doğu, Jun'an, Foshan, 528329, Guangdong, Çin
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Mobil: +86 13923108992
